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Horizontal Mixer

Need High-Capacity, Uniform Mixing for Feed, Food Premixes, or Industrial Powders?

In high-throughput industrial operations, mixing efficiency directly dictates plant capacity — slow blend cycles or uneven mixing quickly become major production bottlenecks.

Premium Pulman's Horizontal Mixer is engineered for heavy-duty continuous or batch mixing, built on more than two decades of industrial equipment manufacturing out of Vatva, Ahmedabad.

Horizontal Mixer
Heavy-Duty Paddle & Ribbon Mixing

Fast Blending Cycles & Homogeneous Output

Equipped with heavy-duty paddle or ribbon agitators, our horizontal mixers lift and fold ingredients across the entire length of the mixing trough. This low-shear fluidizing action ensures rapid, complete dispersion of micro-ingredients, liquids, or additives without degrading fragile particle structures.

Heavy Paddle/Ribbon Rotor

Heavy-wall tubular shaft with forged support arms handles high-density feeds and powders easily.

Full-Length Bomb Bay Door

Pneumatic drop-bottom discharge door empties entire batch in under 15 seconds.

Liquid Addition Manifold

Atomizing spray nozzles for uniform oil, molasses, or liquid additive coating.

Widely used in cattle feed plants, poultry feed, food premixes, detergents, and building materials.

ENGINEERED FOR EXCELLENCE

Technical Specifications

Our Horizontal Mixers feature heavy structural steel frame construction, premium gearboxes, and anti-friction pillow block bearings isolated from process materials. Available in capacities from 500 kg to 5,000 kg per batch with mixing accuracy CV < 5%.

Mixing Time

2 to 4 minutes per batch complete blend.

Mixing Homogeneity

Coefficient of Variation (CV) < 5%.

Discharge System

Full-length pneumatic drop-bottom door.

Batch Capacity

500 kg to 5,000 kg per batch.

Silent Features

High homogeneity CV < 5% achieved in short 2-3 minute mixing cycles

Full-length pneumatic drop bottom door eliminates residual cross-contamination

Heavy-duty drive train & gearbox engineered for continuous 24/7 industrial duty

Dust-tight top cover sealing with inspection doors and safety switches

Liquid spray bar integration for oil and liquid fat addition

Working Principle

Raw ingredients are loaded into the top charging port. As the heavy horizontal rotor turns, counter-pitched paddles or inner/outer ribbons sweep material back and forth horizontally while lifting it vertically into a fluidized mixing zone. Once uniform dispersion is verified, the drop-bottom door opens pneumatically, dropping the batch instantaneously into a surge hopper below.

1. Batch Loading
Top inlet charging
2. Fluidized Mix
Paddle/ribbon folding action
3. Liquid Injection
Uniform oil/liquid dosing
4. Rapid Drop
Instant bomb-bay discharge
Horizontal Mixer Working Principle

Why Choose Premium Pulman for Your Horizontal Mixer

For over two decades, Premium Pulman has engineered horizontal mixers in Vatva, Ahmedabad for high-demand processing environments. Our mixers feature precision-machined shaft alignments and heavy-duty structural steel frames that prevent flex and fatigue over years of operation. Bring your bulk materials to test mixing efficiency at our demonstration facility.

FAQs

Paddle rotors excel at gentle mixing of fragile granules and liquids into powders with minimal friction, whereas ribbon rotors are best for fine dry powder blending.

A full-length drop-bottom (bomb-bay) door empties 99.9% of the batch in seconds, preventing batch segregation and cross-contamination between different feed recipes.

Yes, our horizontal mixers can be fitted with pressurized liquid atomizing spray manifolds for introducing up to 8% oil or liquid fats into dry premixes.